Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM27028 Mapping and Delivery Guide
Diagnose and rectify manual transmissions

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM27028 - Diagnose and rectify manual transmissions
Description
Employability Skills
Learning Outcomes and Application This unit of competency defines the skills and knowledge required to assess clutch and transmission operation, and repair or replace faulty components.Testing and assessment of performance would typically require operation of the plant or equipment. A licence may be required and users should check with the relevant authorities.Where hydraulic clutch assembly is used then unit MEM18020 Maintain hydraulic system components should also be selected.No licensing, legislative or certification requirements apply to this unit at the time of publication.Band: AUnit Weight: 4
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Maintenance and diagnostics
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Determine job requirements
  • Follow standard operating procedures (SOPs)
       
Element: Comply with work health and safety (WHS) requirements at all times
       
Element: Use appropriate personal protective equipment (PPE) in accordance with SOPs
       
Element: Identify job requirements from specifications, drawings, job sheets or work instructions
       
Element: Assess clutch/ transmission operation
  • Apply principles of clutch and release mechanism types, power flows, gear types and ratios, torque multiplication, synchronising and shifting to assess operation of clutch/transmission assembly
       
Element: Obtain and interpret relevant information prior to any testing
       
Element: Undertake preliminary checks safely to prescribed procedures
       
Element: Isolate faults to component level and determine appropriate corrective action
       
Element: Use test equipment in accordance with SOPs
       
Element: Assess component parts for reuse or replacement
       
Element: Repair/replace faulty components
  • Determine component wear and clearances using appropriate test equipment and manufacturer recommendations
       
Element: Select replacement components using manufacturers' data
       
Element: Remove and refit components to clutch/transmission assembly using appropriate tools, equipment and techniques
       
Element: Make adjustments using appropriate tooling/equipment and manufacturers' data
       
Element: Verify clutch/transmission assembly is free of excessive noise and operates to specification after work is carried out
       
Element: Record all test and rectification activities according to SOPs
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Manual transmissions include one (1) or more of the following:

single/multi-plate type

clutch assemblies

counter shaft transmissions

power take-offs

transfer cases

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
 
 
 
Apply principles of clutch and release mechanism types, power flows, gear types and ratios, torque multiplication, synchronising and shifting to assess operation of clutch/transmission assembly 
 
 
 
 
 
Determine component wear and clearances using appropriate test equipment and manufacturer recommendations 
 
 
 
 
 

Forms

Assessment Cover Sheet

MEM27028 - Diagnose and rectify manual transmissions
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

MEM27028 - Diagnose and rectify manual transmissions

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: